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GWZC-9631 Motor Protection Relay

Applicable Scope : The ​GWZC-9631 Motor Protection Relay​ provides comprehensive protection for ​asynchronous motors up to 1600kW, covering overload, short-circuit, ground faults, and phase/voltage anomalies. It enables motor control, real-time monitoring, and fault diagnostics, with ​RS485 (Modbus) communication​ for system integration. Installed in ​MCCs​ or soft-starter cabinets, it is ideal for industrial motors in harsh environments like mining and petrochemical plants.

Product functions(ANSI):50 | 51 | 46 | 46 | 49 | 48 | 50N/51N | 27 | 49 | 99 | 86 | 90

Communication functions : IEC61850(Optional) | ​​IEC 60870-5-103 | MODBUS RTU | 1× Ethernet Ports | 1× RS-485

Product Introduction Technical Parameter Size

GWZC-9631 Motor Protection Relay​ Product Introduction

          The ​GWZC-9631 Motor Protection Relay​ is designed for comprehensive protection, control, and monitoring of ​asynchronous motors up to 1600kW, featuring safeguards against overload, short-circuit, ground faults, phase imbalance, and voltage anomalies.

          The ​GWZC-9631 Motor Protection Relay​ supports motor start/stop control, real-time parameter monitoring, and fault diagnostics with event logging. Typically installed in ​Motor Control Centers (MCCs)​​ or soft-starter cabinets, it integrates with current/voltage sensors and trip circuits, while offering ​RS485 (Modbus) communication​ for SCADA connectivity. Ideal for industrial applications like pumps, fans, and compressors, it ensures reliable motor protection in demanding environments such as mining, petrochemical, and manufacturing plants.

 

GWZC-9631 Motor Protection Relay Product functions(ANSI)

1.​Instantaneous Overcurrent Protection (ANSI 50)
2.Time Overcurrent Protection (ANSI 51)
​3.Two-Stage Time Inverse Negative Sequence Overcurrent Protection (ANSI 46)
4.Inverse Time Negative Sequence Overcurrent Protection (ANSI 46)
5.Thermal Overload Protection (ANSI 49)
6.Stalling Protection (ANSI 48)
​7.Single-Phase Ground Fault Protection (ANSI 50N/51N)
​8.Undervoltage Protection (ANSI 27)
9.Overload Protection (ANSI 49)
​10.Non-Electrical Quantity Protection (ANSI 99)
​11.Fuse Failure Lockout (ANSI 86)
12.Measurement (ANSI 90)

​Technical Features of Motor Protection Relay

          1.Utilizes an internationally advanced high-speed processor operating at 120 MHz. With abundant built-in resources and simplified peripheral circuit design, it ensures superior manufacturing quality and stability. Ample hardware resources include 8MB Flash Memory.
          2.Measures three-phase currents and zero-sequence current (Ia, Ib, Ic, Io), phase or line voltages (Uan, Ubn, Ucn, Uab, Ubc, Uca), active power P, reactive power Q, power factor cosφ, frequency f, active energy kWh, and reactive energy kVarh.
          3.Supports up to 12 user-customizable binary inputs with configurable labels.
          4.Protection element tripping logic is programmable via trip matrix, enabling flexible relay output assignment. All relay outputs can be configured as trip contacts (auto-reset) or alarm contacts (manual reset).
          5.Built-in universal operating circuit compatible with 0.5A–5A tripping/closing currents and AC/DC power supplies.
          6.Supports network-based GPS time synchronization.
          7.Implements reliable TV failure criteria to prevent unintended motor undervoltage protection operation.
          8.Includes one 100M Ethernet port and one RS485 interface, supporting IEC 60870-5-103, Modbus protocols.
          9.Records 16 fault waveforms with up to 13 analog channels sampled at 1ms intervals in standard Comtrade format.
          10.Low static power consumption (≈6W). LCD module employs new technology for significantly extended service life.
          11.High EMC immunity, passing 10 tests including Level IV (highest) standards for fast transients, electrostatic discharge, and surge immunity.
          12.Operating temperature: -25℃ to +55℃ (ensuring clear display and smooth operation).

Technical Specifications and Parameters of Motor Protection Relay​

1.Rated Electrical Parameters​

Power Supply​
          Operating voltage: AC/DC 86V–264V
          Ripple factor: ≤5%.

Rated Current & Voltage​
          AC current: 5A or 1A;
          AC voltage: 100V or 100/√3V.

​2.Key Technical Indicators​

Accurate Operating Range​

          Current: 0.04In–20In (In=5A or In=1A);
          Voltage: 1V–150V;
          Frequency: 45Hz–60Hz.

​Measurement Accuracy​

          Voltage/current: Class 0.5;
          Active/reactive power, power factor: Class 1.0;
          Frequency: ≤±0.05Hz;

Setting Error​

          Setting value: ≤±3%;
          Operating time error:
          Definite-time protection: ≤(±1% setting +40)ms
          Inverse-time protection: ≤±5% setting or ±40ms.

SOE Resolution​

          <2ms.

Contact Capacity​

          Trip/closing current of operating circuit: 0.5A–5A adaptive; compatible with AC/DC trip circuits.
          Trip dry contact: 8A (make capacity at DC220V);
          Signal dry contact: 5A (make capacity at DC220V).

3.Environmental Conditions​

          Ambient temperature: -25℃ to +70℃;
          Relative humidity: 5%–95% (no condensation/icing internally);
          Atmospheric pressure: 66kPa–106kPa.

4.Power Consumption​

          AC current circuit: ≤0.5VA/phase at In=5A; ≤0.3VA/phase at In=1A.
          AC voltage circuit: ≤0.5VA/phase at rated voltage.
          DC power circuit: ≤10W (normal operation); ≤20W (during activation).

5.Overload Capacity​

AC current circuit:
          2×In continuous
          10×In for 10s
          40×In for 1s.
          AC voltage circuit: 1.4×Un continuous.

6.Insulation Performance​

Insulation Resistance​

          ≥100MΩ between electrified terminals and non-charged metal parts/enclosure, and between independent circuits (measured with 500V megger under standard conditions).

Dielectric Strength​

          Withstands 50Hz AC voltage for 1min without breakdown/flashover (remaining circuits grounded during test).

​Impulse Voltage​

          Withstands 1.2/50μs lightning impulse voltage:
          5kV (open-circuit) between independent circuits or between circuits and ground.

7.Damp Heat Endurance​

Passes GB/T 7261 alternating damp heat test:

          +40±2℃, RH 93±3%, 48h (24h/cycle).
          Insulation resistance measured during last 2h: ≥1.5MΩ;
          Dielectric strength: ≥75% of specified test voltage.

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